Category: Auto Tips

How Jaguar Is Born: The Aluminum Kingdom

2023

Table of contents:

Video: How Jaguar Is Born: The Aluminum Kingdom

Video: How Jaguar Is Born: The Aluminum Kingdom
Video: Jaguar Land Rover Story - ABC NEWS 281015 2023, March
How Jaguar Is Born: The Aluminum Kingdom
How Jaguar Is Born: The Aluminum Kingdom
Anonim

01_JLR_Bromwich022

Image
Image

Today the Castle Bromwich plant produces 150 thousand Jaguars (XF, XK, XJ models) per year. On average, about 180 new XF sedans, 160 XJ flagships and 60 XK sports are produced per day.

robots at the jaguar factory

роботы на заводе Jaguar
роботы на заводе Jaguar

robots at the jaguar factory robots at the jaguar factory

The enterprise is highly automated, depending on the model, up to 80% of operations fall to the share of robots, and production in this form has existed for a long time, since 2008. Having visited the plant, it seems that almost everything is done by automation. However, not a few people are employed in production - 2500 people who work in two shifts of six hours each. Unlike Russian car factories, where the main personnel are young specialists, here are middle-aged workers. Often it is not accepted to change jobs, even without developing a career path, a person who has worked in production for a long time, receives an extended social package, with an average salary of 20 thousand pounds per year (~ 1 million rubles).

Castle War Bromwich Aircraft Production

Производство самолетов в Касл-Бромвич в военное время
Производство самолетов в Касл-Бромвич в военное время

Aircraft production in Castle Bromwich in wartime Aircraft production in Castle Bromwich in wartime

The main feature in the assembly of the Jaguars is aluminum. Moreover, the history of the plant with aluminum is long-standing, at one time aircraft were manufactured here, in particular the famous Spitfire.

Polished aluminum body

Отполированный алюминиевый кузов
Отполированный алюминиевый кузов

Polished aluminum body Polished aluminum body

XJ aluminum aluminum wing, riveted sheet fastening clearly visible

Алюминиевое крыло седана XJ, хорошо видно крепление листов клепками
Алюминиевое крыло седана XJ, хорошо видно крепление листов клепками

Aluminum wing of the sedan XJ, the fastening of sheets with rivets is clearly visible Aluminum wing of the sedan XJ, the fastening of sheets with rivets is clearly visible

It looks like riveting in the context

Так выглядит клепка в разрезе
Так выглядит клепка в разрезе

It looks like riveting in a cut It looks like riveting in a cut

Pressing parts

Aluminum sheets before stamping

Алюминиевые листы перед штамповкой
Алюминиевые листы перед штамповкой

Aluminum sheets before stamping Aluminum sheets before stamping

In a few minutes, the aluminum sheet will turn into a part of the Jaguar

Через несколько минут алюминиевый лист превратится в часть Ягуара
Через несколько минут алюминиевый лист превратится в часть Ягуара

In a few minutes, the aluminum sheet will turn into a part of the Jaguar. In a few minutes, the aluminum sheet will turn into a part of the Jaguar.

Hydraulic presses form the part

Гидравлические прессы формуют деталь
Гидравлические прессы формуют деталь

Hydraulic presses form the part. Hydraulic presses form the part.

Finished aluminum part

Готовая алюминиевая деталь
Готовая алюминиевая деталь

Finished aluminum part Finished aluminum part

Edge rolling by robots

One example of manual work: fastening caps for trim

Один из примеров ручной работы: крепление пистонов для обшивки
Один из примеров ручной работы: крепление пистонов для обшивки

One of the examples of manual work: fastening of caps for cladding One of the examples of manual work: fastening of caps for cladding

Several times a day, molds and equipment change; this operation takes 45 minutes

Несколько раз в день меняются пресс-формы и оснастка, на такую операцию требуется 45 минут
Несколько раз в день меняются пресс-формы и оснастка, на такую операцию требуется 45 минут

Several times a day, molds and equipment change; this operation takes 45 minutes. Several times a day, molds and equipment change; this operation takes 45 minutes.

Suction cups for robots

Присоски для роботов
Присоски для роботов

Suction cups for robots Suction cups for robots

Mold Replacement

Perceptron is a quality control system. 100% non-contact control, verification of 68 body points,

Перцептрон - система контроля качества. 100% бесконтактный контроль, проверка 68 кузовных точек
Перцептрон - система контроля качества. 100% бесконтактный контроль, проверка 68 кузовных точек

Perceptron is a quality control system. 100% non-contact control, verification of 68 body points, Perceptron - quality control system. 100% non-contact control, verification of 68 body points,

Jaguar XJ body before mounting the interior

Кузов Jaguar XJ перед монтажем интерьера
Кузов Jaguar XJ перед монтажем интерьера

Jaguar XJ body before installation of an interior Jaguar XJ body before installation of an interior

Interior Details

Детали интерьера
Детали интерьера

Interior Details Interior Details

Docking the body and chassis

The car is packed in protective mats

Готовый автомобиль упакован в защитные маты
Готовый автомобиль упакован в защитные маты

Ready car is packed in protective mats Ready car is packed in protective mats

Quality control

Subjective quality control

During the assembly process, the car passes several quality controls. In addition to the Perceptron mentioned above, cars are waiting for the usual procedures: balancing the wheels, adjusting the headlights, mileage on the drums (6.5 km with changing all gears), an electronics test, checking in the sprinkler chamber. Separately, in bright light, the body and the paintwork are evaluated.

TATA brand was lit only once, in the final, on quality control

Бренд ТАТА засветился только один раз, в финале, на контроле качества
Бренд ТАТА засветился только один раз, в финале, на контроле качества

The TATA brand was lit only once, in the finals, on quality control The TATA brand was lit only once, in the finals, on quality control

After that, the car passes a dynamic test on an obstacle course. As a result, 4% of cars that do not meet the standards for electronics and 8% of body standards are screened out. Each car is assigned a passport in which a transcript of those responsible for the assembly is kept. As a result, all workers involved in the process are personally responsible for errors in the production cycle.

The main thing in the production of dietspiplin: pedestrian areas are separated by bold lines

Главное на производстве дицспиплина: пешеходные зоны отделены жирными линиями
Главное на производстве дицспиплина: пешеходные зоны отделены жирными линиями

The main thing in the production of dietspiplin: pedestrian areas are separated by bold lines. The main thing in the production of dietspiplin: pedestrian areas are separated by bold lines.

All shortcomings are recorded, counted and made out on a special stand

Все недостатки фиксируются, подсчитывают и оформляются на специальном стенде
Все недостатки фиксируются, подсчитывают и оформляются на специальном стенде

All shortcomings are recorded, counted and made out on a special stand. All shortcomings are recorded, counted and made out on a special stand.

Workers drink in the "logbook", it is easier to find a responsible person

Image
Image

Workers drink in the "logbook", it is easier to find a responsible person. Workers drink in the "logbook", it is easier to find a responsible person.

The inscription on the truck: if you do not see my eyes, I do not see you. Hold on two feet from my vehicle

Надпись на погрузчике: если ты не видишь мои глаза, я не вижу тебя. Держись в двух футах от моего траснпортного средства
Надпись на погрузчике: если ты не видишь мои глаза, я не вижу тебя. Держись в двух футах от моего траснпортного средства

The inscription on the truck: if you do not see my eyes, I do not see you. Hold on two feet from my vehicle. The inscription on the truck: if you do not see my eyes, I do not see you. Hold on two feet from my vehicle.

Our tour has come to an end. At this time, a bell rings at the factory calling workers for lunch. Production freezes, employees change tools for sandwiches.

Factory dining room. After a few minutes, a signal will sound and the tables will be occupied by workers

Заводская столовая. Через неколько минут прозвучит сигнал и столы займут рабочие
Заводская столовая. Через неколько минут прозвучит сигнал и столы займут рабочие

Factory dining room. After a few minutes, a signal will sound and the workers will occupy the tables. The factory dining room. After a few minutes, a signal will sound and the tables will be occupied by workers

In the final, we talked with one of the ideologists of aluminum production, Mike Wight, the chief technical specialist. Jaguar is convinced that the future is aluminum. Thanks to him, it is possible to significantly reduce weight and achieve fuel economy. Another plus is corrosion resistance. Of the minuses - the high price and the complexity of the repair. And if official services are able to perform quality repairs (and new Jaguars are most often insured), then when it comes to second-hand consumers will prefer to save, but it will be difficult to repair an aluminum body in an unofficial service.

The front deformable part is bolted, simplifying repairs after an accident

Передняя деформируемая часть крепится на болтах, упрощая ремонт после ДТП
Передняя деформируемая часть крепится на болтах, упрощая ремонт после ДТП

The front deformable part is bolted, simplifying repair after an accident The front deformable part is bolt-on, simplifying repair after an accident

In conclusion, I asked several questions to company representatives:

If the Jaguar is removed from the assembly line, where can I get spare parts?

- We are releasing spare parts to spare parts, therefore, after changing the model from production, there remains a decent reserve in warehouses, part of which we transfer the most requested parts to other manufacturers under license.

The history of the Jaguar is closely related to sports. Do you plan to return to the race

- Not. The plans of the Jaguar will not support sports, with the exception of heritage racing (historical racing).

Popular by topic

New

Editor'S Choice
  • Jeep Cherokee 2.8 CRD: Native American Tired
    2023

    Toward the close of last year, the Jeep Cherokee was updated a bit and received a more powerful turbodiesel

  • VW Touareg Hybrid: Electricity Bill
    2023

    In Soviet times, the intelligentsia was called the layer between the workers and collective farmers. Touareg Hybrid also has an "intelligent layer", perched between the engine and transmission

  • Fatal Motor Oil Disease: Expert Comments
    2023

    A large-scale discussion of the article “Fatal Motor Oil Disease” (which, incidentally, was quickly borrowed by dozens of “friendly” sites, for which many human thanks to them) gave rise to many separate topics

  • Which SUV To Choose?
    2023

    A crossover in our country is the easiest way to come to terms with the state of Russian roads and show everyone that life was a success. Today, under the heading “Artificial selection” there are four bright SUVs

  • "Sable 4 × 4" With A Cummins Diesel Engine: Divided Into Four
    2023

    Quietly, imperceptibly, GAZ last year seriously modernized the entire line of cars, including all-wheel drive. The latest achievement - “Sable 4 × 4” Nizhny Novgorod has the right to be proud

  • How Jaguar Is Born: The Aluminum Kingdom
    2023

    After an excursion to Land Rover, we went to the Jaguar factory in Castle Bromwich, where we got acquainted with the production of XF and XJ sedans

Best reviews for the week
Popular for the day